ADT 1500 Air Texturing Machine

ADT 1500
Individual spindle driven/controlled (ON/OFF), GODET feeding Air texturing machine to process 60 - 3000 denier multifilament fancy ATY yarn.Air Texturing Machine

  • User friendly and minimal deflection yarn path through the entire air texturing zone
  • Featured for slow yarn threading speed to minimize the yarn wastage
  • 1200 meter / min. mechanical take up speed
  • ADT-1500 / 8P provided with exclusive heated Godets filament yarn drafting zone
  • AALIDHRA TEXCONTROL HMI System for precise parameter setting and process control
  • Individual position controlled by Inverter driven high efficiency motors
  • Sturdy, simple and user friendly machine design resulting in low maintenance / operating cost

ADT 1500 Features

  • ADT 1500 – 4P: – Core and effect, 4 Plied ATY yarn up to 1500 denier processing from FDY as a feeder yarn
  • ADT 1500 – 8P: – Core and effect, 8 Plied ATY yarn up to 3000 denier processing from POY/FDY as a feeder yarn
  • ATY plain yarn from 60 to 3000 denier
  • ATY Slub yarn (2 cm to 6 cm long Slub)
  • Long Slub ATY yarn ( 5Meter to 50 Meter)
  • Gradational Slub ATY yarn
  • Differential Drawn and Over feeding Core and Effect ATY Yarn
  • Differential Shrinkage ATY yarn

Process:

  • ADT 1500 – 4P: Over feeding of Core & Effect FDY/FOY individually, Air Texturing and final winding of continuous filament polyester / polyamide Air Textured Yarn.
  • ADT 1500 – 8P: Drafting, Godet heating and over feeding of Core and Effect POY individually, Air Texturing, heat stabilizing after air texturing and final winding of continuous filament polyester / polyamide Air Textured Yarn.

Process Denier Range:

  • ADT 1500 – 4P: 60 to 1500 denier, 4 Plied (66 to 1666 dtex) Polyester (PES), polyamide (PA) ATY yarn.
  • ADT 1500 – 8P: 60 to 3000 denier, 8 Plied (66 to 3333 dtex) Polyester (PES), polyamide (PA) ATY yarn.

Min./Max. No. Of positions: Min. 8 / Max. 44 positions

M/C Mechanical Speed: 1200 Meter/min. Take up speed

Machine Control: Individual position controlled Start and stops at pre-defined Interval/Package weight/Metered length

Close loop control:  Encoder feed back close loop controlled all motor for better speed holding accuracy

Required Air Pressure: Min. 8 Bar / Max. 12 Bar depends on process parameter and finish product requirement.

Feed Creel: Box type, close yarn path, ADT 1500 – 4P with 4+4, rotating package holder per position and ADT 1500 – 8P with 8+8 package holder per position

Yarn Feeding GODETS:
– Feeding Godets: ADT-1500 / 8P with 4 Nos./position Heated Godets, two each for core and effect yarn and ADT- 1500 / 4P with 2 Nos. Cold Godets, one each for core and effect yarn per position before texturing jet box.
– Delivery Godets: 2 Nos./position after texturing Jet box

Draw Heater:
– 100 mm Diameter Cold and Heated Godets for Core and Effect yarn for ADT 1500 4P and 8P respectively
– Temperature Range: Up to 150 C.

Texturing Jet Box: Enclosed Jet Box equipped with Wetting Device and connected to vapour exhaust blower (Texturing jet core and jet housing with QRC is an Optional supply)

Stabilizing Heater:
– Close Contact type twin position, Vapour Phase group heater of 1.75 meter long.
– Temperature Range: 150 C to 240 C, Applicable to ADT 1500 – 8P only.

Tack – Up Head:
– Manual doffing
– 6/12/18 degree Bi-conical package build up
– 57 OR 69 mm Diameter, 280/290 mm paper tube length
– Max package Diameter: 240mm.
– Max Package Wt.: 6.5 Kg. @80~100 finish denier
– Traverse speed: Up to 600 CPM
– Multi stroke, Common axial winding program of the machine

Oiling Device: Common oiling device control of the machine with 64 mm. Diameter grooved oil Roller

Air, Water and Blower Header Lines: Compressed air line without pressure regulating/filter, water line, drainage line and fume blower line within the machine is Std. scope of supply.

Add on / alternate optional supply for enhancing specific ATY product quality and productivity.

Rotary Creel (R/C): Rotary creel facilitates loading the creel from either side of the creel

Fancy Yarn Devices:

  • Electro-Mechanical Disc type Slubing Device to produces 2 cm to 6 cm long slubs.
  • Spandex (Elastomer) feeder for stretchable ATY yarn processing.
  • Variable Frequency generator on different feeding Godets.

    Texturing Air Jets:  Air Texturing Jet Core, housing and QRC according to denier range to be processed.

    Hard/Soft Package Formation: Take Up Cradle with pressure adjustment through dead weight to produce regular and soft package for textured yarn dying application

Machine Lay Out:  Single deck Take Up, Single sided machine
Machine Length / Width / Height:

No. Of Position820242832364044
Machine Length with 4.910.111.813.515.3171920.4
Door closed (Meter)
 
Machine Width: 
 ADT 1500 – 4P——————– 4.10 Meter / 13’ 6” Feet ——————–
ADT 1500 – 8P  —————- 5.50 Meter/ 18’ Feet  ——————-
  
 ————-   2.55 Meter / 8’ 5” Feet  —————-
Machine Height:  ADT 1500 – 4P  ——————–  3.05 Meter / 10’ Feet   —————
Machine Height:  ADT 1500 – 8P 
  

ADT 1500 – 4P (Std. Machine) :

No. Of Position:8121620242832364044
           
Total Power (KW):       14202632384450566268

ADT 1500 – 8P (Std. Machine)

No. Of Positions:8121620242832364044
           
Total Power (KW):40567288104120136152168184​

Why ADT 1500

Individual spindle driven/controlled (ON/OFF), GODET feeding Air texturing machine to process 60 – 3000 denier multifilament fancy ATY yarn.

Product Range

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