ADT 1150 Air Texturing Machine

ADT 1150
Most space economical 3 deck take up machine, Single or Multiplied, Continues Filament ATY Yarn Processing Machine to Produce Specific Fancy ATY Yarn with the help of Add On Optional Devices Air Texturing Machine

  • User friendly and minimal deflection yarn path through the entire air texturing zone
  • Most space economical 3 deck take up machine, Model ADT 1150, for economical production
  • 1000 meter / min. mechanical take up speed
  • An exclusive filament yarn drafting zone with vapour phase Hot Pin draw heater
  • AALIDHRA TEXCONTROL HMI System for precise parameter setting and process control
  • Common line shafts driven by individual invertor controlled motors
  • Sturdy, simple and user friendly machine design resulting in low maintenance /operating cost

ADT 1150 Features

  • ADT 1150 -1P:
    – 3 Deck take up, core POY/FDY processing only.
    – Single Sided Machine with Min. 24 / Max.180 No. Of Positions
  • ADT 1150 – 2P:
    – 3 decks take up, core and effect POY/FDY processing.
    – Single Sided Machine with Min. 24 / Max.180 No. Of Positions
  • ATY plain yarn from 60 to 600 denier
  • ATY Slub yarn (2 cm to 6 cm long Slub)
  • Gradational Slub ATY yarn
  • Core and Effect alternate Slub ATY yarn (3 cm to 5 cm long Slub)
  • Differential Drawn and Over feeding Core and Effect ATY Yarn
  • Differential Shrinkage ATY yarn
  • Thick and Thin ATY yarn.

Process:

ADT 1150-1P: Drafting, heating and over feeding of Core yarn only, Air Texturing, heat stabilizing after air texturing and final winding of continuous filament polyester / poly amide Air Textured Yarn.

Required Air Pressure: Min. 8 Bar / Max. 12 Bar depends on process parameter and finish product requirement.

Process Denier Range:

  • ADT 1150-1P: 30 to 300 denier, 1 Ply (33 to 333 dtex) Polyester (PES), polyamide (PA) ATY yarn.
  • ADT 1150-2P: 30 to 450 denier, 2 Ply (33 to 500 dtex) Polyester (PES), polyamide (PA) ATY yarn.


Min./Max. No. Of positions: ADT 1150-1P & 2P: Min. 24 / Max. 180

M/C Mechanical Speed: 1200 Meter/min. Over feed speed, 1000 Meter/Min. Take up speed

Power Consumption: 0.30 Kwh per Position processing 150 Denier ATY @ 700 Meter/Min. Process speed, which depends on machine maintenance, end product quality requirement and ambient condition.

Feed Creel:

Box type, close yarn path, 2+2, rotating package holder per position and ADT 1150-1P with 1+1 package holder per position

Yarn Feed Shafts:
– Feed Shafts with Apron nipping: 4 Nos./position before texturing jet box and ADT-1150/1P with 2 Nos. feed shaft / position before texturing jet box.
– Delivery Shaft with apron Nipping: 2 Nos./position after texturing Jet box

Draw Heater:
– Vapour phase, 60 mm Diameter Sectional group Hot Pin for 8/12 position.
– Each Hot tube with Independent temperature set point for Core & Effect Yarn.
– Temperature Range: 100 C to 150 C.

Texturing Jet Box: Enclosed Jet Box equipped with Wetting Device and connected to vapour exhaust blower (Texturing jet core and jet housing with QRC is an Optional upply)

Stabilizing Heater:
– Close-Contact type, Vapour Phase group heater of 1.25 meter long.
– Temperature Range: 150 C to 240 C.

Tack – Up Head:
– Manual doffing
– 6/12/18 degree Bi-conical package build up
– 57 OR 69 mm Diameter, 280/290 mm paper tube length
– Max package Diameter: 240mm.
– Max Package Wt.: 6.5 Kg. @80~100 finish denier
– Traverse speed: Up to 600 CPM
– Multi stroke, axial winding program

Oiling Device: 64 mm. Diameter grooved oil Roller

Air, Water and Blower Header Lines: Compressed air line without pressure regulating/filter, water line, drainage line and fume blower line within the machine is Std.scope of supply.

Add on / alternate optional supply for enhancing specific ATY product quality and productivity.

Rotary Creel (R/C): Rotary creel, 2+2, rotating package holder per position facilitates loading of creel from either side of the creel

Fancy Yarn Devices:

  • Electro-Mechanical Disc type Slubing Device to produces 2 cm to 6 cm long slubs.
  • Variable Frequency generator on different feeding shafts

    Close loop control: Encoder feed back close loop controlled all motor for better speed holding accuracy

Texturing Jet: Air Texturing Jet Core, housing and QRC according to denier range to be processed.

Hard/Soft Package Formation: Take Up Cradle with pressure adjustment through dead weight to produce regular and soft package for textured yarn dying application

Doff Timer: Doff timer for random, sectional or side/machine wise equal length doffing indications and production efficiency monitoring system

Machine Lay Out: 3 Deck Take Up, Single sided machine
Machine Length / Width / Height:

No. Of Position96108120132144156168180
Machine Length with 13.715.216.718.219.821.32324
 Closed Door (meter)
 
Machine Width: 
 ADT 1150-1P——————– 3.05 Meter / 10’ Feet ——————–
ADT 1150-2P  —————- 4.70 Meter/ 15’- 6” ——————-
  
  
Machine Height:  ADT 1150-1P——–W/O Slub Device: 3.0 Meter / 9’-10” Feet  ———————— With Slub Device: 3.22 Meter / 10’-7” Feet ———
3.75 meter / 12’- 4” feet at blower outlet 
  
Machine Height:  ADT 1150-2P——————– 3.38 Meter / 11’-1” Feet   ——————–
3.75 meter / 12’- 4” feet at blower outlet 
No. Of Positions: 60728496108120132144156168180 
              
Drive Motor (KW):             
              
 -ADT 1150-1P: 20.623.625.531.931.93536.840.54849.549.5
 -ADT 1150-2P:  25.929.631.541.341.344.346.251.861.262.762.7
              
All Heaters (KW):             
              
 -ADT 1150-1P: 11.513.816.118.420.72325.327.629.932.234.5
 -ADT 1150-2P: 15.518.621.724.827.93134.137.240.343.446.5
              
Total Power (KW):             
              
 -ADT 1150-1P: 32.137.441.650.352.65862.168.177.981.784
 -ADT 1150-2P: 41.448.253.266.169.275.380.389101.5106.1109.2

Why ADT 1150

Most space economical 3 deck take up machine
Single or Multiplied, Continues Filament ATY Yarn Processing Machine to Produce Specific Fancy ATY Yarn with the help of Add On Optional Devices

Product Range

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