ADT 900/950 Air Texturing Machine

ADT 900/950
Single or Multiplied, Continues Filament ATY Yarn Processing Machine to Produce Specific Fancy ATY Yarn with the help of Add On Optional Devices Air Texturing Machine

  • User friendly and minimal deflection yarn path through the entire air texturing zone
  • 1000 meter / min. mechanical take up speed
  • An exclusive filament yarn drafting zone with vapour phase Hot Pin draw heater
  • AALIDHRA TEXCONTROL HMI System for precise parameter setting and process control
  • Common line shafts driven by individual invertor controlled motors
  • Sturdy, simple and user friendly machine design resulting in low maintenance/operating cost

ADT 900/950 Features

ADT 900 / 950 – 2P:
– 2 deck take up, core and effect POY/FDY processing
– Single Sided Machine with Min. 16 / Max.128 No. Of positions

  • ATY plain yarn from 60 to 600 denier
  • ATY Slub yarn (2 cm to 6 cm long Slub)
  • Air Neps ATY yarn
  • Gradational Slub ATY yarn
  • Core and Effect alternate Slub ATY yarn (3 cm to 5 cm long Slub)
  • ATY long Slub yarn (150 cm to 750 cm long)
  • Differential Drawn and Over feeding Core and Effect ATY Yarn
  • Differential Shrinkage ATY yarn
  • Thick and Thin ATY yarn.

Process:

  • ADT 900 / 950 – 2 P: Drafting, heating and over feeding of Core & Effect yarn individually, Air Texturing, heat stabilizing after air texturing and final winding of continuous filament polyester / polyamide Air Textured Yarn.

Required Air Pressure: Min. 8 Bar / Max. 12 Bar depends on process parameter and finish product requirement.

Process Denier Range: ADT 900/950-2P: 30 to 600 denier, 2 Ply (33 to 666 dtex) Polyester (PES), polyamide (PA) ATY yarn.

Min./Max. No. Of positions: ADT 900 / 950: Min. 16 / Max.128

M/C Mechanical Speed:  1200 Meter/min. Over feed speed, 1000 Meter/Min. Take up speed

Power Consumption: 0.30 Kwh per Position processing 150 Denier ATY @ 700 Meter/Min. Process speed, which depends on machine maintenance, end product quality requirement and ambient condition.

Feed Creel: Box type, close yarn path, 2+2, rotating package holder per position

Yarn Feed Shafts:
– Feed Shafts with Apron nipping: 4 Nos./position before texturing jet box
– Delivery Shaft with apron Nipping: 2 Nos./position after texturing Jet box

Draw Heater:
– Vapour phase, 60 mm Diameter Sectional group Hot Pin for 8/12 position.
– Each Hot tube with Independent temperature set point for Core & Effect Yarn.
– Temperature Range: 100 C to 150 C.

Texturing Jet Box:
Enclosed Jet Box equipped with Wetting Device and connected to vapour exhaust blower (Texturing jet core and jet housing with QRC is an Optional supply)

Stabilizing Heater:
– Close-Contact type, Vapour Phase group heater of 1.1 meter long.
– Temperature Range: 150 C to 240 C.

Tack – Up Head:
– Manual doffing
– 6/12/18 degree Bi-conical package build up
– 57 OR 69 mm Diameter, 280/290 mm paper tube length
– Max package Diameter: 240mm.
– Max Package Wt.: 6.5 Kg. @80~100 finish denier
– Traverse speed: Up to 600 CPM
– Multi stroke, axial winding program

Oiling Device: 64 mm. Diameter grooved oil Roller

Air, Water and Blower Header Lines: Compressed air line without pressure regulating/filter, water line, drainage line and fume blower line within the machine is Std. scope of supply.

Add on / alternate optional supply for enhancing specific ATY product quality and productivity.

Rotary Creel (R/C): Rotary creel, 2+2, rotating package holder per position facilitates loading of creel from either side of the creel

Fancy Yarn Devices:
Electro-Mechanical Disc type Slubing Device to produces 2 cm to 6 cm long slubs.
Long slubing mechanism to produces 150 cm to 750 cm long slubs applicable to Machine model ADT 950-2P only
Air Slubing Jet to produces kind of irregular Air NEPS, requires 3 to 5 Bar Air pressure.
Variable Frequency generator on different feeding shafts

Close loop control: Encoder feed back close loop controlled all motor for better speed holding accuracy
Texturing Jet: Air Texturing Jet Core, housing and QRC according to denier range to be processed.

Hard/Soft Package Formation: Take Up Cradle with pressure adjustment through dead weight to produce regular and soft package for textured yarn dying application

Doff Timer: Doff timer for random, sectional or side/machine wise equal length doffing indications and production efficiency monitoring system

Machine Lay Out: 2 Deck Take Up, Single sided machine
Machine Length / Width / Height:

No. Of Position72808896104112120128
Machine Length with 1516181921222325
 Closed Door  (meter)
 
Machine Width ——————– 3.30 Meter / 10’-10” Feet ——————–
 ADT 900/950
Machine Height – ADT 900——————– 3.26 Meter / 10’-9” Feet  ——————–
Machine Height – ADT 950——————– 3.45 Meter / 11’- 4” Feet   ——————–



No. Of Position:48566472808896104112120128
            
Drive Motor (KW):2226.627.52832.536.53845454545
            
All Heater (KW):15.317.8520.422.9525.528.0530.633.1535.738.2540.8
            
Total Power (KW):37.344.4547.950.955864.5568.678.1580.783.2585.8

 

Why ADT 900/950

Single or Multiplied, Continues Filament ATY Yarn Processing Machine to Produce Specific Fancy ATY Yarn with the help of Add On Optional Devices

Product Range

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